Recalls, complaints, and safety data from NHTSA
The 2004 Chevrolet express has 7 recalls, 57 complaints.
7
Recalls
57
Complaints
N/A
Safety Rating
Data source: National Highway Traffic Safety Administration (NHTSA) · Last updated April 9, 2026
12V388000
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
General Motors (GM) is recalling certain model year 2003-2004 Chevrolet Express and GMC Savana vehicles, equipped with a left side cargo door, and ori...
09E012000
EXTERIOR LIGHTING
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS...
05V558000
SEAT BELTS
ON CERTAIN FULL-SIZE PASSENGER, CARGO, OR CUTAWAY VANS, THE FRONT AND REAR SEAT BELT BUCKLES WILL NOT LATCH OR WILL NOT UNLATCH.
05V043000
SERVICE BRAKES, HYDRAULIC
CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MA...
04V045000
SERVICE BRAKES, HYDRAULIC
CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 13...
04V189000
SEAT BELTS:FRONT:BUCKLE ASSEMBLY
CERTAIN VANS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, "SEAT BELT ASSEMBLIES." THESE VEHICLES MAY HAVE BE...
04V320000
POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT
CERTAIN VANS WERE BUILT WITH A TRANSMISSION SHIFT CABLE ASSEMBLY THAT MAY SEPARATE. IF THE CABLE ASSEMBLY SEPARATES, THE TRANSMISSION SHIFT LEVER POS...
Overall
Not Rated
Front Crash
Not Rated
Side Crash
Not Rated
Rollover
Not Rated
Rating for: 2004 Chevrolet Express Van
| Date ↓ | Component | Summary |
|---|---|---|
| Dec 4, 2021 | FUEL/PROPULSION SYSTEM | NHTSA Campaign Number: 12V388000. I have this problem. A leaking fuel line due to corrosion. I drive... |
| Nov 12, 2021 | SUSPENSION,SERVICE BRAKES | This vehicle was sold for use over US highways, as "repairable condition". After going to a mechanic... |
| Dec 3, 2018 | FUEL/PROPULSION SYSTEM | MY 2004 CUTAWAY CHEVY SOLD AS A 2005 FOUR WINDS HAS THE EXACT PROBLEM FOR THIS RECALL. RECALL NUMBE... |
| Nov 8, 2016 | FUEL/PROPULSION SYSTEM | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS. WHILE THE VEHICLE WAS STATIONARY, FUEL SPILLED ONTO T... |
| Sep 11, 2016 | VISIBILITY/WIPER | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS. WHILE THE VEHICLE WAS PARKED THE REAR DRIVER'S SIDE W... |
| Sep 3, 2016 | STRUCTURE | THE VAN WAS PARKED IN MY DRIVEWAY STATIONARY. IT CAUGHT FIRE AND PROCEEDED TO BURN COMPLETELY FOR UN... |
| Aug 9, 2016 | SEAT BELTS | TWO REAR BUCKET SEAT BELT CABLES HAVE BROKEN WITHOUT IMPACT. |
| Apr 5, 2016 | SERVICE BRAKES | 2004 CHEVROLET EXPRESS COLLINS SCHOOL BUS WHILE DRIVING AT 15 MPH ON AN INCLINED RURAL COUNTRY ROAD ... |
| Aug 27, 2015 | TIRES | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS 3500 EQUIPPED WITH TOYO OPEN COUNTRY H/T TUFF DUTY TIR... |
| Jul 5, 2015 | FUEL/PROPULSION SYSTEM | THE FUEL FILLER TUBE LEAKS FUEL, IS CORRODED. AND ALSO THE REAR FUEL TANK STRAP, AT THE TOP OF THE C... |
| Jun 6, 2014 | ENGINE | ENGINE EXHAUST MANIFOLD BROKEN BOLTS,HAS 3 AT THIS POINT AND TIME. THIS CAUSES THE EXHAUST TO LEAK I... |
| Apr 7, 2014 | SERVICE BRAKES | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS 2500. THE CONTACT STATED THAT WHEN THE BRAKES WERE APP... |
| Nov 21, 2013 | AIR BAGS,STRUCTURE,ENGINE | I WAS TRAVELING EAST THRO AN INTERSECTION WHEN A TRUCK ON THE MY RIGHT RAMMED ME IN THE FRONT RIGHT ... |
| Nov 14, 2013 | SERVICE BRAKES | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS 3500. THE CONTACT STATED WHILE DRIVING DOWN A MOUNTA... |
| Nov 7, 2013 | FUEL/PROPULSION SYSTEM | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS 3500. THE CONTACT STATED THE FUEL FILLER NECK TUBE WAS... |
| Jun 8, 2013 | STEERING | ON JUNE 08, 2013 MY HUSBAND HAD PARKED THE VAN ALONG SIDE THE ROAD - HE WAS OUT OF IT WORKING. THE... |
| Apr 24, 2013 | FUEL SYSTEM, GASOLINE | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS 3500. THE CONTACT STATED THAT THE FUEL TANK PIPE WAS S... |
| Jan 16, 2013 | POWER TRAIN | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS. THE CONTACT STATED THAT WHILE ATTEMPTING TO SHIFT INT... |
| Dec 1, 2012 | STRUCTURE | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS G1500. THE CONTACT STATED THAT THE DRIVER AND PASSENGE... |
| Aug 20, 2012 | FUEL/PROPULSION SYSTEM | TL* THE CONTACT OWNS A 2004 CHEVROLET EXPRESS. THE CONTACT STATED THAT AFTER REFUELING, FUEL SPEW BA... |